Operations & Supply Chain

Warehouse Operations and Layout Design

Efficient warehouses depend on good layout, slotting and processes. This course covers warehouse operations from receiving to dispatch: layout and flow design, storage systems, slotting, picking methods, labour planning, warehouse management systems, safety and performance measurement.

5 days Classroom or live online English

Smart Horizon Certified - Global Leadership Consultants

Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

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Why attend

From knowledge to real-world impact.

Small layout and process changes can significantly increase warehouse productivity. You will learn to design and run efficient warehouses.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

Difficulty translating subject knowledge into practical workplace decisions.
Inconsistent approaches to the activities covered in the course outline.
Lack of a structured plan for applying and reviewing new skills.

Course methodology

How you will learn.

Layout design exercises, picking simulations, case studies and KPI workshops.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

Design warehouse layouts for efficient flow
Select suitable storage and handling equipment
Apply slotting principles
Choose picking methods for different profiles
Plan labour and use warehouse management systems
Measure warehouse performance and safety

Target audience

Who should attend.

This course is suitable for:

Warehouse managers and supervisors
Logistics managers
Distribution centre staff
Supply chain engineers
Operations managers

Target competencies

Capabilities you will build.

Participants will develop competencies in:

Layout design
Process optimisation
Labour planning
Systems use
Performance measurement

Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Warehouse Fundamentals

09:00–10:08Warehouse roles
10:08–11:00Process flow
11:00–11:30Coffee break
11:30–11:45Process flow (continued)
11:45–12:53Cost drivers
12:53–14:00Exercise

Day 2Layout and Storage

09:00–10:08Layout principles
10:08–11:00Racking and storage systems
11:00–11:30Coffee break
11:30–11:45Racking and storage systems (continued)
11:45–12:53Material handling equipment
12:53–14:00Design workshop

Day 3Slotting and Picking

09:00–10:08Slotting
10:08–11:00Picking methods
11:00–11:30Coffee break
11:30–11:45Picking methods (continued)
11:45–12:53Picking productivity
12:53–14:00Simulation

Day 4Systems and Labour

09:00–10:08Warehouse management systems
10:08–11:00Labour planning
11:00–11:30Coffee break
11:30–11:45Labour planning (continued)
11:45–12:53Automation options
12:53–14:00Case study

Day 5Performance and Safety

09:00–10:08Warehouse KPIs
10:08–11:00Safety management
11:00–11:30Coffee break
11:30–11:45Safety management (continued)
11:45–12:53Improvement plans
12:53–14:00Action plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon UK certificate of attendance. Smart Horizon UK programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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