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Maintenance and Engineering

Reliability-Centred Maintenance (RCM)

Reliability-centred maintenance is a structured method for deciding what maintenance each asset needs to deliver its required function safely and cost-effectively. This course explains RCM principles and guides participants through functional analysis, failure modes and effects analysis, consequence evaluation and selection of maintenance tasks, including condition monitoring, scheduled restoration, replacement and run-to-failure. Participants apply RCM to an equipment case and learn how to implement and sustain RCM programmes.

5 days Classroom or live online English
Smart Horizon Certified - Global Leadership Consultants
Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

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Why attend

From knowledge to real-world impact.

Many maintenance programmes are based on manufacturer recommendations or habit, leading to unnecessary work on some equipment and unexpected failures on others. RCM helps you focus maintenance effort where it matters most, improving availability, safety and cost.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

  • Difficulty translating subject knowledge into practical workplace decisions.
  • Inconsistent approaches to the activities covered in the course outline.
  • Lack of a structured plan for applying and reviewing new skills.
Course methodology

How you will learn.

The course combines theory with practical FMEA workshops, decision diagram exercises, case studies from process and manufacturing plants and implementation planning.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

  • Explain the principles and benefits of RCM
  • Define asset functions, functional failures and operating context
  • Perform failure modes and effects analysis
  • Evaluate failure consequences for safety, environment and operations
  • Select appropriate maintenance tasks and intervals
  • Plan, implement and review an RCM programme
Target audience

Who should attend.

This course is suitable for:

  • Maintenance managers and engineers
  • Reliability engineers
  • Asset managers
  • Operations and production engineers
  • Maintenance planners and supervisors
Target competencies

Capabilities you will build.

Participants will develop competencies in:

  • Functional analysis
  • FMEA
  • Failure consequence evaluation
  • Maintenance task selection
  • Condition-based maintenance
  • Reliability improvement
Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1RCM Fundamentals

  1. 09:00–09:54Evolution of maintenance strategies
  2. 09:54–10:48Failure patterns and their implications
  3. 10:48–11:00The seven RCM questions
  4. 11:00–11:30Coffee break
  5. 11:30–12:12The seven RCM questions (continued)
  6. 12:12–13:06Benefits and challenges of RCM
  7. 13:06–14:00Exercise: Reviewing an existing maintenance plan

Day 2Functions and Functional Failures

  1. 09:00–09:54Operating context
  2. 09:54–10:48Primary and secondary functions
  3. 10:48–11:00Performance standards
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Performance standards (continued)
  6. 12:12–13:06Functional failures
  7. 13:06–14:00Workshop: Functional analysis of a pump system

Day 3Failure Modes and Effects

  1. 09:00–09:54Identifying failure modes
  2. 09:54–10:48Failure effects and evidence
  3. 10:48–11:00Criticality assessment
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Criticality assessment (continued)
  6. 12:12–13:06Using failure data
  7. 13:06–14:00Workshop: FMEA for the case equipment

Day 4Consequences and Task Selection

  1. 09:00–09:54Hidden, safety, environmental, operational and non-operational consequences
  2. 09:54–10:48RCM decision diagram
  3. 10:48–11:00Condition monitoring, restoration and replacement tasks
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Condition monitoring, restoration and replacement tasks (continued)
  6. 12:12–13:06Failure-finding tasks and default actions
  7. 13:06–14:00Exercise: Selecting maintenance tasks

Day 5Implementing RCM

  1. 09:00–09:54Selecting assets for RCM analysis
  2. 09:54–10:48Team composition and facilitation
  3. 10:48–11:00Integrating results into the CMMS
  4. 11:00–11:30Coffee break
  5. 11:30–12:12Integrating results into the CMMS (continued)
  6. 12:12–13:06Measuring results and living RCM
  7. 13:06–14:00Capstone: RCM implementation plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Istanbul 9 Nov - 13 Nov 2026
Confirmed dates
£5,300.-Register
Online Live virtual classroom 9 Nov - 13 Nov 2026
Confirmed dates
£1,250.-Register
Amsterdam 23 Nov - 27 Nov 2026
Confirmed dates
£5,080.-Register
Online Live virtual classroom 23 Nov - 27 Nov 2026
Confirmed dates
£1,250.-Register
Singapore 7 Dec - 11 Dec 2026
Confirmed dates
£5,640.-Register
Online Live virtual classroom 7 Dec - 11 Dec 2026
Confirmed dates
£1,250.-Register
London 14 Dec - 18 Dec 2026
Confirmed dates
£4,900.-Register
Online Live virtual classroom 14 Dec - 18 Dec 2026
Confirmed dates
£1,250.-Register
Cape Town 4 Jan - 8 Jan 2027
Confirmed dates
£3,780.-Register
Online Live virtual classroom 4 Jan - 8 Jan 2027
Confirmed dates
£1,250.-Register
Dubai 11 Jan - 15 Jan 2027
Confirmed dates
£6,300.-Register
Online Live virtual classroom 11 Jan - 15 Jan 2027
Confirmed dates
£1,250.-Register
Frankfurt 25 Jan - 29 Jan 2027
Confirmed dates
£5,300.-Register
Online Live virtual classroom 25 Jan - 29 Jan 2027
Confirmed dates
£1,250.-Register
Kuala Lumpur 8 Feb - 12 Feb 2027
Confirmed dates
£2,900.-Register
Online Live virtual classroom 8 Feb - 12 Feb 2027
Confirmed dates
£1,250.-Register
Paris 22 Feb - 26 Feb 2027
Confirmed dates
£5,720.-Register
Online Live virtual classroom 22 Feb - 26 Feb 2027
Confirmed dates
£1,250.-Register
Istanbul 8 Mar - 12 Mar 2027
Confirmed dates
£5,300.-Register
Online Live virtual classroom 8 Mar - 12 Mar 2027
Confirmed dates
£1,250.-Register
Cape Town 15 Mar - 19 Mar 2027
Confirmed dates
£3,780.-Register
Online Live virtual classroom 15 Mar - 19 Mar 2027
Confirmed dates
£1,250.-Register
Amsterdam 22 Mar - 26 Mar 2027
Confirmed dates
£5,080.-Register
Online Live virtual classroom 22 Mar - 26 Mar 2027
Confirmed dates
£1,250.-Register
Singapore 12 Apr - 16 Apr 2027
Confirmed dates
£5,640.-Register
Online Live virtual classroom 12 Apr - 16 Apr 2027
Confirmed dates
£1,250.-Register
London 26 Apr - 30 Apr 2027
Confirmed dates
£4,900.-Register
Online Live virtual classroom 26 Apr - 30 Apr 2027
Confirmed dates
£1,250.-Register
Dubai 10 May - 14 May 2027
Confirmed dates
£6,300.-Register
Online Live virtual classroom 10 May - 14 May 2027
Confirmed dates
£1,250.-Register
Rome 17 May - 21 May 2027
Confirmed dates
£4,900.-Register
Online Live virtual classroom 17 May - 21 May 2027
Confirmed dates
£1,250.-Register
Frankfurt 24 May - 28 May 2027
Confirmed dates
£5,300.-Register
Online Live virtual classroom 24 May - 28 May 2027
Confirmed dates
£1,250.-Register
Kuala Lumpur 14 Jun - 18 Jun 2027
Confirmed dates
£2,900.-Register
Online Live virtual classroom 14 Jun - 18 Jun 2027
Confirmed dates
£1,250.-Register
Paris 21 Jun - 25 Jun 2027
Confirmed dates
£5,720.-Register
Online Live virtual classroom 21 Jun - 25 Jun 2027
Confirmed dates
£1,250.-Register
Rome 5 Jul - 9 Jul 2027
Confirmed dates
£4,900.-Register
Online Live virtual classroom 5 Jul - 9 Jul 2027
Confirmed dates
£1,250.-Register
Istanbul 12 Jul - 16 Jul 2027
Confirmed dates
£5,300.-Register
Online Live virtual classroom 12 Jul - 16 Jul 2027
Confirmed dates
£1,250.-Register
Amsterdam 26 Jul - 30 Jul 2027
Confirmed dates
£5,080.-Register
Online Live virtual classroom 26 Jul - 30 Jul 2027
Confirmed dates
£1,250.-Register
Singapore 9 Aug - 13 Aug 2027
Confirmed dates
£5,640.-Register
Online Live virtual classroom 9 Aug - 13 Aug 2027
Confirmed dates
£1,250.-Register
London 23 Aug - 27 Aug 2027
Confirmed dates
£4,900.-Register
Online Live virtual classroom 23 Aug - 27 Aug 2027
Confirmed dates
£1,250.-Register
Vienna 6 Sept - 10 Sept 2027
Confirmed dates
£5,880.-Register
Online Live virtual classroom 6 Sept - 10 Sept 2027
Confirmed dates
£1,250.-Register
Dubai 13 Sept - 17 Sept 2027
Confirmed dates
£6,300.-Register
Online Live virtual classroom 13 Sept - 17 Sept 2027
Confirmed dates
£1,250.-Register
Frankfurt 20 Sept - 24 Sept 2027
Confirmed dates
£5,300.-Register
Online Live virtual classroom 20 Sept - 24 Sept 2027
Confirmed dates
£1,250.-Register
Kuala Lumpur 11 Oct - 15 Oct 2027
Confirmed dates
£2,900.-Register
Online Live virtual classroom 11 Oct - 15 Oct 2027
Confirmed dates
£1,250.-Register
Paris 25 Oct - 29 Oct 2027
Confirmed dates
£5,720.-Register
Online Live virtual classroom 25 Oct - 29 Oct 2027
Confirmed dates
£1,250.-Register
Istanbul 8 Nov - 12 Nov 2027
Confirmed dates
£5,300.-Register
Online Live virtual classroom 8 Nov - 12 Nov 2027
Confirmed dates
£1,250.-Register
Barcelona 15 Nov - 19 Nov 2027
Confirmed dates
£5,680.-Register
Online Live virtual classroom 15 Nov - 19 Nov 2027
Confirmed dates
£1,250.-Register
Amsterdam 22 Nov - 26 Nov 2027
Confirmed dates
£5,080.-Register
Online Live virtual classroom 22 Nov - 26 Nov 2027
Confirmed dates
£1,250.-Register
Singapore 6 Dec - 10 Dec 2027
Confirmed dates
£5,640.-Register
Online Live virtual classroom 6 Dec - 10 Dec 2027
Confirmed dates
£1,250.-Register
London 13 Dec - 17 Dec 2027
Confirmed dates
£4,900.-Register
Online Live virtual classroom 13 Dec - 17 Dec 2027
Confirmed dates
£1,250.-Register

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon UK certificate of attendance. Smart Horizon UK programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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