Maintenance and Engineering

Instrumentation and Control Maintenance

Instruments and control systems keep processes safe and efficient. This course covers maintenance of instrumentation and control equipment: pressure, flow, level and temperature measurement, transmitters and calibration, control valves, loop checking, basic control loops, safety instrumented functions and troubleshooting.

5 days Classroom or live online English

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Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

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Why attend

From knowledge to real-world impact.

Inaccurate instruments cause off-spec products, inefficiency and safety risks. You will learn practical skills to keep instrumentation reliable.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

Difficulty translating subject knowledge into practical workplace decisions.
Inconsistent approaches to the activities covered in the course outline.
Lack of a structured plan for applying and reviewing new skills.

Course methodology

How you will learn.

Calibration exercises, loop diagram reading, troubleshooting scenarios and demonstrations.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

Explain measurement principles for key process variables
Calibrate transmitters and instruments
Maintain control valves and positioners
Perform loop checks
Troubleshoot instrumentation and control problems
Understand maintenance of safety instrumented functions

Target audience

Who should attend.

This course is suitable for:

Instrument technicians
Control and automation engineers
Maintenance engineers
Process operators
Maintenance supervisors

Target competencies

Capabilities you will build.

Participants will develop competencies in:

Measurement principles
Calibration
Loop checking
Troubleshooting
Safety awareness

Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Measurement

09:00–10:08Pressure and temperature
10:08–11:00Flow and level
11:00–11:30Coffee break
11:30–11:45Flow and level (continued)
11:45–12:53Accuracy and uncertainty
12:53–14:00Exercise

Day 2Transmitters and Calibration

09:00–10:08Smart transmitters
10:08–11:00Calibration procedures
11:00–11:30Coffee break
11:30–11:45Calibration procedures (continued)
11:45–12:53Records
12:53–14:00Practice

Day 3Control Valves and Loops

09:00–10:08Valves and positioners
10:08–11:00Loop diagrams
11:00–11:30Coffee break
11:30–11:45Loop diagrams (continued)
11:45–12:53Loop checks
12:53–14:00Exercise

Day 4Control Basics

09:00–10:08Feedback control
10:08–11:00Tuning concepts
11:00–11:30Coffee break
11:30–11:45Tuning concepts (continued)
11:45–12:53Common problems
12:53–14:00Case study

Day 5Safety and Troubleshooting

09:00–10:08Safety instrumented functions
10:08–11:00Proof testing
11:00–11:30Coffee break
11:30–11:45Proof testing (continued)
11:45–12:53Troubleshooting method
12:53–14:00Action plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon UK certificate of attendance. Smart Horizon UK programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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