Maintenance and Engineering

Compressed Air Systems Efficiency

Compressed air is one of the most expensive utilities in industrial plants, and much of it is wasted through leaks and poor practices. This course covers compressed air generation, treatment and distribution, demand analysis, leak detection and repair, pressure optimisation, control strategies, heat recovery and maintenance.

5 days Classroom or live online English

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Take the course details with you.

Download the full standard outline: why attend, methodology, objectives, audience, competencies, the daily outline and current plans.

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Why attend

From knowledge to real-world impact.

Improving compressed air systems often delivers large energy savings quickly. You will learn to find and capture those savings.

Workplace challenges

Professional Problems This Course Is Designed to Solve

The programme explores practical approaches to the following challenges. Results depend on how the learning is applied in your organisation.

Difficulty translating subject knowledge into practical workplace decisions.
Inconsistent approaches to the activities covered in the course outline.
Lack of a structured plan for applying and reviewing new skills.

Course methodology

How you will learn.

System audits, leak detection demonstrations, energy calculations and improvement planning.

Course objectives

What you'll take away.

By the end of this course, participants will be able to:

Explain compressed air system components
Measure system demand and efficiency
Detect and repair leaks
Optimise pressure and controls
Recover heat from compressors
Maintain systems for efficiency

Target audience

Who should attend.

This course is suitable for:

Energy managers
Maintenance engineers and technicians
Utility engineers
Plant managers
Facility managers

Target competencies

Capabilities you will build.

Participants will develop competencies in:

System analysis
Leak management
Energy calculation
Control optimisation
Maintenance

Course outline

Your learning journey.

A focused, practical outline with time to explore, apply and reflect.

Day 1Compressed Air Systems

09:00–10:08Generation and treatment
10:08–11:00Distribution
11:00–11:30Coffee break
11:30–11:45Distribution (continued)
11:45–12:53Costs
12:53–14:00Exercise

Day 2Demand Analysis

09:00–10:08Measuring demand
10:08–11:00Inappropriate uses
11:00–11:30Coffee break
11:30–11:45Inappropriate uses (continued)
11:45–12:53Baselines
12:53–14:00Workshop

Day 3Leaks

09:00–10:08Leak detection methods
10:08–11:00Repair programmes
11:00–11:30Coffee break
11:30–11:45Repair programmes (continued)
11:45–12:53Savings
12:53–14:00Demonstration

Day 4Optimisation

09:00–10:08Pressure reduction
10:08–11:00Control strategies
11:00–11:30Coffee break
11:30–11:45Control strategies (continued)
11:45–12:53Heat recovery
12:53–14:00Exercise

Day 5Maintenance

09:00–10:08Filters and dryers
10:08–11:00Monitoring
11:00–11:30Coffee break
11:30–11:45Monitoring (continued)
11:45–12:53Improvement plan
12:53–14:00Action plan

The timings provided are estimates and may vary depending on the number of participants and the discussions taking place during the sessions. They are indicative only and do not constitute a binding commitment.

Dates & venues

Find a session that works for you.

Confirmed dates accept registration requests. Tentative dates are enquiry only.

Good to know

A few things to know.

How is the course delivered?

Our classroom programmes combine facilitated discussion, case studies, exercises and reflection. The precise format will be confirmed before enrolment.

Can you deliver this programme for our team?

Yes, you can enquire about a tailored programme. Share your goals, group size and preferred dates with our learning team.

Will I receive a certificate?

Participants who complete the programme receive a Smart Horizon UK certificate of attendance. Smart Horizon UK programmes are not externally accredited and do not award a professional qualification, licence or designation. Where a course title or outline refers to a professional certification (for example, AACE International's Certified Cost Professional), the programme supports learning and preparation only; the credential itself is awarded solely by the relevant professional body under its own application and examination requirements.

What should I confirm before booking travel?

Please confirm the session, exact venue, accessibility arrangements, fees and any visa requirements with the team before arranging travel. Tentative dates are not confirmed sessions.

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